- Call Us:+91 9779100549
- Email us: info@picottex.com
- Our Location: Focal Point, Dhandari Kalan, Ludhiana
Single Jersey Fabric Manufacturers in India
We specialize in the manufacture of knitted fabrics, taking into consideration quality, production capacity, and solutions that will satisfy the needs of the modern apparel and textile industry.
The fabrics manufactured at PI Cottex come in diverse knitted forms, among which Single Jersey is one of the most popular fabrics used in the production of various garments. PI Cottex is a well-known fabric manufacturer in Ludhiana, Punjab. We manufacture our textiles using knitting, dyeing, printing, finishing, R&D, and quality assurance under one roof. This ensures that we can have more control over the different steps of the process and deliver fabric solutions to our clients across India and the world.
What Is Single Jersey Fabric?
Single Jersey is a lightweight knit fabric that is made with a single needle system. This construction makes the fabric have a smooth face and a comparatively rough back, as well as natural elasticity.
This fabric is popular owing to its comfortable hand, breathability, versatility, and easy handling in manufacturing garments. The yarn composition, GSM, knitting conditions, color, and finishes of the Single Jersey make it possible to produce this fabric for different needs.
We manufacture different versions of Single Jersey fabric depending on the composition and specifications, such as cotton and blended fabric. We can manufacture various types of knit constructions, but at the same time keeping quality in mind.
Our Single Jersey Fabric Manufacturing Capabilities
The way in which we manufacture our fabric starts with the understanding of the technicalities of the end product. These include fibre type, yarn count, GSM, width, color, construction, and finishing, and these can affect the properties of Single Jersey fabric. Our fully integrated manufacturing facility involves:
Circular Knitting
Dyeing of Fabric
Printing of Fabric
Finishing of Fabric
Research and Development
Laboratory Testing
Quality Control
The advantage of integrating several processes is that we are able to manage our manufacturing process more effectively.
We have 55 units of circular knitting machines with a manufacturing capability of over 450 tonnes of Grey Fabric per month. Our knitting machinery spans gauges of 18 GG to 32 GG, while our fabric width span varies between 60 and 100 inches. Our knitting machinery brands include Fukuhara, Mayer & Cie, and Jiunn Long.
Single Jersey Fabric for Diverse Apparel Requirements
Single Jersey is highly appreciated for its versatility, as it is applicable in many different types of apparel. The lightweight nature of the material, together with the comfortable texture, makes it ideal for apparel that requires flexibility and comfort.
Single Jersey can be applied to produce the following items, based on the composition and specifications of the fabric:
Casual Tops
T-Shirts
Undergarments
Apparels for children
Everyday lightweights
Fashion Apparel
Sports and Activewear
Cotton and Blended Single Jersey Fabrics
The fiber content in Single Jersey plays a significant part in defining its texture, look, durability, elasticity, and overall performance. The cotton variant of Single Jersey is highly popular for its comfortable nature; however, other blended versions may add more functional benefits.
We have a range of knitted fabrics, which consist of cotton, cotton/polyester blends, polyester, viscose, modal, Lycra/Spandex blends, and many others. In this way, we can produce knitted fabrics according to our customers’ needs.
In cases where the material needs to be elastic, Lycra/Spandex can also be included in our knitted fabric structures. In such a way, Single Jersey along with other knitted fabrics can be produced in flexible versions.
Dyeing and Colour Development
Color Consistency plays a key role in the process of fabric manufacturing, particularly where fabrics have been manufactured to make garments that will be ordered in bulk. Our state-of-the-art dyeing facility helps us handle the changeover from knit fabric to processed fabric.
Computer-aided color prediction and shade matching facilities help us to facilitate color development and duplication. The dyeing equipment in use by us can handle various batch sizes, which may range from around 20 kgs to 1,200 kgs.
Our dyeing capacity is 500 tonnes per month.
Printing and Finishing Capabilities
Apart from the knitting and dyeing machines, our manufacturing process consists of fabric printing and finishing plants as well. The process of printing can be adopted for decorating certain knitted fabrics with different patterns as required by customers.
The processes that are carried out in the finishing plant include stentering, compacting, raising, brushing, washing, and tubular finishing. Each of the processes affects the properties of the fabric in terms of finish, dimension, surface texture, and hand feel.
The capacity of our finishing plant is 550 tonnes per month.
Quality Control and Fabric Testing
This is because we know that it is very important for clothing manufacturers and textile companies to have uniformity in fabric in terms of GSM, width, color, construction, shrinkage, and finishing, as it influences the end product.
That is why we have made quality control a part of our manufacturing process. The laboratory and research & development department facilitate fabric testing, color matching, product development, and quality checks.
The research and development laboratory works round-the-clock, whereas fabric testing machinery aids in assessing the fabrics based on defined quality criteria. There are also some internal quality-control measures that we use to check the fabric during its manufacturing and processing.
Why Choose PI Cottex for Single Jersey Fabric?
As a manufacturer, we not only concentrate on making fabric but also try to ensure that our manufacturing partnerships last for the long term through a combination of technological skills, diversified products, a quality control system, and integrated processes.
Integrated Textile Manufacturing
Integration of knitting, dyeing, printing, finishing, research & development, and quality assurance services within our manufacturing process.
Advanced Knitting Machine Capability
With our circular knitting machines having the ability to knit varying gauges, widths, and knitted construction, we are capable of manufacturing a wide range of fabrics.
Diversified Fabric Range
Besides Single Jersey, we manufacture fabrics like Rib and Interlock, Pique and Fleece, Terry and Waffle, Honeycomb and Jacquard, Lycra/Spandex blends, and many other knit constructions.
Quality Driven Manufacturing
We have a laboratory, testing, research and development, and quality assurance systems that enable us to have consistency in manufacturing and processing.
Local & Foreign Markets
We manufacture fabrics for Indian and foreign customers, catering to apparel manufacturers, textile companies, brands, exporters, and fabric buyers.
Serving Apparel Businesses from Ludhiana, INDIA
Ludhiana is one of the renowned cities in India with a textile and garments manufacturing industry, and our setting enables us to have an efficient ecosystem of textile companies, garment manufacturers, suppliers, and qualified professionals.
As seasoned fabric manufacturers in Ludhiana, we know the needs of firms requiring a continuous supply of knitted fabrics for their garment production process. Our manufacturing setup enables us to meet different fabric requirements and production levels, along with access to processing facilities.
We continue concentrating on developing quality fabrics that will enable our clients to maintain consistency in their manufacturing process.
Choose PI Cottex for Single Jersey Fabric Manufacturing
As a knitted fabrics manufacturer and dye house, PI Cottex offers the combination of knitted fabric production with dyeing, printing, finishing, laboratory tests, and quality control services. Our Single Jersey production uses the most advanced circular knitting machines and a wide range of knitted fabric structures.
If you search for knitted fabric manufacturers in India or have any requests regarding fabric manufacturers in Ludhiana, we are ready to help you with your Single Jersey needs.
Frequently Asked Questions
What is Single Jersey Fabric?
Single Jersey is a knit fabric that uses a single needle bed. It is a fabric that generally possesses a smooth side and another textured side with natural stretch and flexibility properties.
What kinds of fibres can be used in making Single Jersey?
Single Jersey is produced from different types of fibres, including cotton and blends with other materials.
Can Lycra or Spandex be added to Single Jersey fabrics?
Yes. The addition of Lycra/Spandex in Single Jersey is possible depending on application and construction.
What considerations need to be taken into account when choosing Single Jersey fabric?
They include fibre composition, GSM, width, yarn quality, colour, construction, stretch, finishing and use of the fabric.
How does Single Jersey differ from Interlock fabric?
Single Jersey is a lighter fabric with a smooth face and another textured side. Interlock is a more substantial fabric, being a double-knit structure.