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Knitted Fabric Manufacturers in India

 

At PI Cottex, manufacturing is a passion. This desire has motivated us to establish manufacturing facilities with exceptional operating efficiencies. Over the years, we’ve built an exceptional reputation for flawless project execution and management. PI Cottex is a trusted knitted fabric manufacturer in India. Integrating a process house with dyeing and printing services in Ludhiana provides optimum value to our clients. With cutting-edge gear that presents an engineering and execution challenge, we have increased our competitiveness and flexibility to complete the supply chain network and produce the highest quality fabrics in record time.

01.Our Services

FABRIC MANUFACTURING

FABRIC MANUFACTURING

The vertically integrated unit is dedicatedly engaged in manufacturing & processing for more than 12 years namely, S/J, Pique, …

DYEING

Dyeing involves the application of dyes or pigments on textile materials such as fabrics with the goal of achieving colour with….

Printing

Printing has become an integral part of our unit. Using Hues of high-quality colours, colours and beautiful patterns created by…

FINISHING

Finishing is the core strength of our processing unit where the ready fabric, post dyeing, goes through a series of processes and..

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Offering customers a flexible and innovative service which is complemented by our research and development laboratory facilities. Our state of the art manufacturing unit is designed according to international standards to achieve highest quality benchmark.

02.Why Choose Us

World Class Standards

A very promising dream coming in reality is the meticulous use of European, Korean and Indian technology in the process and to harness the effective output to deliver the world’s best to our client while being in Ludhiana.

High Benchmarks

While achieving 99% of this goal, the 1% of what is left is being tapped upon by micro improvement in all the fields to make an everlasting name and impression in the field of dyeing and finishing services.

Supreme Quality

One of the most important aspects of PI Cottex is its investment in the field of producing Supreme Quality Finished fabric. Our clients look upto us to do justice with their raw input and we leave no stone unturned in that process.

Cost Effective

Another important aspect of our unit is to optimize the workflow in such a way that it outputs one of the finest finished fabrics which are also not heavy on the budget side of the client.

Contribution to Mission “ATMNIRBHAR BHARAT”

To also promote the mission of self reliance, all the measures on the aspect of quality control, production control, procurement, employment have been set up in place to contribute towards Nation building.

Eco Friendly

Lastly and most Importantly, all the checks and measures like waste control, water treatment plant etc have been in operation and are being under monitoring always to ensure no harm is being inflicted towards the nature in the entire industrial operation.

03.We Are Trusted By

PI Cottexx is trusted by Global Recycled Standard
PI Cottexx Trusted By global organic Textile Standard

PI Cottex PVT Ltd. has been accredited with several certifications, that include:

  • Global Organic Textile Standard
  • GOTS: (‘Certificate of Compliance’)
  • Oeko-Tex Standard 100. ‘Certificate of Confidence in Textiles’
  • Global Recyclable Standard (GRS):A voluntary certification and labelling program developed by Textile Exchange;
  • Better Cotton Initiative (BCI Cotton) to promote the Sustainable Development Goals (SDGs) in cotton farming and practices across the country globally.
PI Cottexx Trusted By global organic Textile Standard
PI Cottexx is trusted by Global Recycled Standard

04.Our Process

  • R&D
  • KNITTING
  • DYEING
  • PRINTING
  • FINISHING
  • Q&A

Research and Development Laboratory

     

We at PI Cottex believe that a robust R&D (research and development) department is of utmost importance in order to innovate and achieve fruitful results. The facilities and equipment used at our plant ensures the production of premium quality fabric in order to meet all the applicable quality norms.
The processes we use in our R & D concepts are gentle with the environment and to develop fabrics that are sustainable.
Today, we have infrastructure and potentially skillful employees to efficiently utilize these technological advancements.
Technology has shaped our industry in more than many ways. With the spurt of technological advancements in fabric processing, PI Cottex has witnessed tremendous growth in the business. Moreover, our unit has experienced the significant contributions made by its Research & Development department. Today, we have resources, infrastructure, contributions, financial stamina and potentially skillful employees to efficiently utilize these technological advancements. Let’s take a sneak-peek at our riches behind success:

The unit has a 24 hours R&D Laboratory that dedicatedly out efforts in making technical innovation and research in improving the quality of several fabric and fabric structures.
We are equipped with first class finishing machines to finish in both tubular & open width range. It enhances the quality of resultant fabric.
We own fabric testing machines to ensure quality of fabric through undergoing fabric test via these machines.
With all these machines we are capable of dyeing & processing 550 tonnes of knitted fabric per month.
Our internal laboratories ensure that the highest quality product, which simultaneously reduces fabric Leadtime through faster approvals on quality.
Our unit maintains all the quality standard norms for textiles which are properly authenticated via service and quality assurance laboratory.
We have lab machines to conduct testing operations.
We are also equipped with 55 circular machines along with the capacity to process 450+ tons of grey fabric per month.

  • Lab machine details.
    Automatic Dispenser- Daliem Starlet
    Data Colour -spectro Photo Meter
    Mac Beth- Light Matching Box
INTEGRATED PLANT CAPACITY
PROCESS PRODUCTION CAPACITY
Knitted Fabrics 500 tonnes/month
Dyeing 500 tonnes/month
Printing 120 tonnes /month
Finishing 550 Ton/Month
Sampling 10/day
  • Above all, the company is equipped with robust and dynamic IT department that is maintaining a well designed in-house ERP System. It coordinates all the processes, departments and employees in order to check all the stages of production thoroughly.

       

Our knitted fabrics provide flexibility, customisation options, and are a potential for sustainable production, which makes it a popular choice for many buyers and clients.

DYEING

deying (1)     

Dyeing involves the application of dyes or pigments on textile materials such as fabrics with the goal of achieving colour with desired colour fastness. We at PI COTTEX having team of expert and experienced staff equipped with an excellent facility for dyeing various types of knitted fabrics, we succeed in providing a vibrant touch with the help of infinite shades of colours.

Capable of delivering orders of varied quantities, our latest and sophisticated machineries can readily produce a capacity of 20kg to a maximum of 1200kg. in addition to this, the unit is well equipped with latest computerized machines; facilitating computerized colour prediction, fast execution and quality control for immediate shade matching and stability.

Printing

       

Printing has become an integral part of our unit. Using Hues of high-quality colours, colours and beautiful patterns created by our expert designers, delivering the best in the market.

Spectacular skills, expertise and facilities for undertaking rotary printing, we excel in delivering the best and premium quality fabrics to our clients. Adhering to the specifications defined, we have installed automatic and advanced rotary printing that ensures perfect prints. We can print upto 12 colour designs. Skilled and competent enough to print any fabric irrespective of being Viscose, 100% Cotton, Georgette, Supima Cotton, spandex, sportswear etc. Our versatile design studio enables us to develop unique, beautiful and creative designs and concepts.

FINISHING

             FINISHING

Finishing is the core strength of our processing unit where the ready fabric, post dyeing, goes through a series of processes and other operations to become eligible as per the laid standards.

We at PI Cottex are always looking at redefining the operations to bring out excellence in every order and deliver the promise we make. Currently we are using finishing machines like Bruckner stenter, Monforts fongs stenter, Lafer Raising/Brushing and compactor. Moreover, Goller washing range, Ferraro compactor for tubular finish.

Quality Assurance- Check & Control

     

Quality assurance plays a key role in dyeing and finishing sector. Various types of quality tests are done. A robust team of checkers and machines up to make sure the finished product matches the benchmark it cost to senses of inspection, final packaging and dispatch. A strong team in our logistics and dispatch department makes sure that nothing lacks.

05.Technologies

A Blend of World class technology from Europe, Korea infused seamlessly with Domestic technology gives us a leading edge amongst the competitors. A list of machinery used at Pi Cottex is listed below.

DALEM STARLET – COLOR FOCUS 3

Dalemstarlet Color focus 3 is a revolutionary technology with full automation can give over a thousand color samples in under a minute.

FONG'S - TECWIN

High Pressure Nozzle with Front Spray Nozzle, Liquid Dispersion Storage Chamber, Dye Liquor Separation Design, Automatic Adjustable Nozzle, Upper and Lower Overflow Rinsing are some of the prime features of Fong’s.

MONFONG'S - MONTEX 6500

For decades, the Montex stenter frame has been a global synonym of top-rate technology for best results in the finishing treatment of woven and knitted fabrics.

FERRARO (ITALIAN)

Comptex Revolution is an innovative machine in the compaction of the knitted fabrics. Thanks to its particular design, it can reach shrinkage values that are not imaginable with traditional machines.

KNITTING

Fukuhara -(Japan)
Mayer & Cie -(Germany)
Jiunn Long -(Taiwan)

LABORTORY

Daelim Starlet Auto Dispenser-(Korea)
X-Rite Color Matching Box -(USA)

DYEING

Fongs -(Hong Kong)
Go-Front -(China)

SYNTHETIC PROCESSING

Gollar De-oiling (Germany)

CONTINUOUS WASHING

Goller De-oiling (Germany)

FABRIC SLITTING

Corino (Italy)

DRYING

Relax Dryer Fongs -(Hong Kong)
Tublular Dryer Fongs -(Hong Kong)

STENTERS

6 Chamber Bruckner -(Germany)
10 Chamber Monforts fongs -(German Based)
Monforts fongs 8 Chamber -(German Based)

OPEN COMPACTION

Lafer -(Italy)
Sintec-(Italy)

TUBULAR COMPACTION

Ferraro -(Italy)
Tubular Heat Setting

ROTARY PRINTING

Stormac RD-8 Gold Printing
Loop Ager , TEXFAB

ENGRAVING PRINTING

SPG LAZER STOVEC, Netherlands

FABRIC ROLLING

Sintec -(Italy)

FABRIC CHECK

Randukes -(india)

PACKING/WRAPPING

B-Tex (India)

06.Product Profile

Jacquard knit

Jacquard Knit

Rib knit

Rib Knit

Slub Fleece

Slub Fleece

Waffle knit

Waffle Knit

P. Knit

P.K Knit

active wear

Active Wear

Single jersey with spandex

Single Jersey with Spandex

Single jersey with spandex

Single Jersey Without Spandex

Pique polo knit

Pique Polo Knit

2 thread Terry

2 Thread Terry

Slub fleece

Slub Fleece

Waffle

Waffle

Russian fleece

Russian Fleece

Polyester interlock

Polyester Interlock

3 thread brushed fleece

3 Thread Brushed Fleece

Vision

Our remarkable list of clients showcases our promising relationships with them, which is up to the fact that we offer them ‘unrivaled value for their money in terms of quality, prices and products. Some of them are garment exporters and some are quite renowned names in clothing business. We envision hoisting our name in the international arena of textiles; making our nation proud.

Mission

We are constantly working to make a difference through our branding to stay ahead of fashion trends, market changes and the latest technology. Our goal to become a global leader in fashion-knit industry by empowering innovation and design to provide total customer satisfaction.

Values

The strength of the company lies in its real assets i.e. manpower and experienced management. The company believe in both technology as well as its people. We are proud to have the devotion, support and perseverance of skilled as well as experienced team of employees. They have added value to the business through their professionally correct ideas, skills and supervision

06.Range Of Machinery

Knitting

Knitting :- Knitting plays a key role in fabric quality thus with all kinds of knitting machines we deal…..

Synthetic Processing

Synthetic Processing :- PI Cottex is the first company in India to adapt…….

Dyeing

Dyeing :- We have complete state of art fully automatic dyeing set up from Fong’s.Capacities: …

Fabric Slitting

Fabric Slitting :- Super Slit machines with bio limit extractor system from CORINO Italy: 02 nos.

Drying & Finishing

Drying and Finishing-Stenters :- •We have 3 stenters with latest features • 10 Chamber ……….

Compactor

Compactor :- Fully automatic compactor from Lafer, Italy. Fully automatic …..

Brushing/Raising

Brushing/Raising :- Automatic double drum raising machine from Lafer, Italy….

Printing

Printing :- Complete set up of Rotary Printing with Laser Engraving System ….

05Range Of Machinery

Knitting

Knitting :- Knitting plays a key role in fabric quality thus with all kinds of knitting machines we deal…..

Synthetic Processing

Synthetic Processing :- PI Cottex is the first company in India to adapt…….

Dyeing

Dyeing :- We have complete state of art fully automatic dyeing set up from Fong’s.Capacities: …

Fabric Slitting

Fabric Slitting :- Super Slit machines with bio limit extractor system from CORINO Italy: 02 nos.

Drying & Finishing

Drying and Finishing-Stenters :- •We have 3 stenters with latest features • 10 Chamber ……….

Compactor

Compactor :- Fully automatic compactor from Lafer, Italy. Fully automatic …..

Brushing/Raising

Brushing/Raising :- Automatic double drum raising machine from Lafer, Italy….

Printing

Printing :- Complete set up of Rotary Printing with Laser Engraving System ….

Contact Us

HEAD OFFICE

E- 638, Phase 7, Focal Point Dhandari Kalan Ludhiana Punjab. India. 141010

WAREHOUSE

741/78, Azad Nagar Bahadur Ke Road Ludhiana Punjab, India. 141007